Metal Pipe Flange - Pipe Fitting | Weld neck - Slip on - Trupply
Metal Pipe Flange - Pipe Fitting | Weld neck - Slip on - Trupply
What is a Pipe Flange?
A pipe flange connects piping and components in a piping system by use of bolted connections and gaskets. Most commonly used flanges are weld neck flange, slip on flange, blind flange, socket weld flange, threaded flange and lap joint flange (RTJ Flange). This type of connection in a pipe flange allows for ease of disassembly and separation for repair and regular maintenance. Most common specification for carbon steel and stainless steel flange is ANSI B16.5 / ASME B16.5.
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Metal flanges are commonly used for industrial, commercial, and institutional application. Steel pipe flanges are available in variety of styles and pressure classes. Metal flanges are classified from 150 to # rating. In addition to specifying pressure class, certain flanges such as weld neck flange & socket weld flange also require specifying the pipe schedule. This ensures the pipe bore will match the bore of the weld neck or socket weld flange.
Trupply offers wide variety of pipe flanges in carbon steel, stainless steel and nickel alloy. We can also provide special flanges such as long weld neck flange, special material request and high-yield pipe flanges.
Buy Carbon Steel and Stainless Steel Flanges Online with instant online prices ! Click on links below;
Steel Pipe Flange Types
As common as it may seem to many people, a lot of customer ask what is a flange? Trupply has created a demonstration video to explain different types of flanges, its features and how they are used on the pipe. Metal flanges are manufactured as per ASME B16.5. These flanges are also called ANSI Flanges.
*see video transcript at the end of page
There are six most commonly used flanges, also knows as ANSI Flange, ASME B16.5 Flange.
Weld Neck Flange
This flange type is designed to be connected by a butt weld connection to the pipe or equipment requiring a flanged joint. Welding neck provides good service under variety of temperature and pressure applications. A weld neck flange must specifiy the pipe schedule for the bore. Due to the welding neck, it is a popular choice on pressure vessels and for creating man-holes etc. These flanges are also knows as ANSI Flange or ASME B16.5 Flange
Slip On Flange
A slip on flange is designed to slip over the end of pipe. It allows for easy positioning before welding. Both the inside and outside of the pipe is welded on the slip on flange. See picture on the right. The pipe is generally inserted all the way, inside the slip on flange, leaving only the gap equivalent to wall thickness of pipe. These flanges are also knows as ANSI Flange or ASME B16.5 Flange
Lap Joint Flange
A lap joint flange is also knows as Van Stone Flange. This type of flange consists of both a stub end and a flange.The flange itself is not welded but rather the stub end is inserted / slips over the flange and is welded to pipe. This arrangement helps in flange alignment in conditions where non-alignment may be an issue. In a lap joint flange, the flange itself is not in contact with the fluid. The stub end is the piece which gets welded to the pipe and is in contact with the fluid. Stub ends comes in type A and type B. Type A stub ends are most common. Lap joint flange only comes in flat face. People confuse lap joint flange with slip on flange as they look very similar with the exception that lap joint flange has round eges on the back side and a flat face.
Threaded Flange
Threaded flange is also called screwed flange or screwed-on flange. This type of flange is used where welding is not an option. Threaded flange is most commonly used on low pressure applications and smaller pipes (up to 4" nominal).
Blind Flange
A blind flange is a solid flange with no bore or threaded hole and is used to close the end of pipe, fittings, valves or equipment. Blind pipe flange is also used for pressure testing equipment. Blind flange comes both as raised face and flat face.
Spectacle Blind Flange
Spectacle and line blind flanges are similar to a blind flange but different because they fit between two flnges. Spectacle blind gets their name from similarity to pair or eye glasses. Once side of spectacle blind is fully closed for complete flow shutt off, whereas the other end is open for full flow. In this setup the blinds can be rotated without having to take the system apart. It also gives visual confirmation if the line is open or close.
Orifice Flange
Orifice flange is a special flange and is always used in pairs. It is used in conjunction with orifice plate for measure flow of liquids and gases in a piping system. Orifice flanges are pre-drilled with tapped holes made in the flange rims to accommodate metering pipe. The flange that makes up the orifice flange is usually a welding neck flange. Slip on and threaded flange are also used sometimes as end connection. In an orifice flange, the pipe must be drilled to accommodate the tapped hole through which the pressure is sensed. The picture above illustrates the working of orifice flange in a welding neck flange arrangement.
Reducing Flange
A reducing flange changes the line size without adding an extra fitting. The reduction in a reducing flange is always abrupt compared to a reduction that can be achieved by concentric butt weld reducer. A reducing flange is commonly available as threaded reducing flange or slip on reducing flange. A 6" by 4" reducing slip on flange will have the flange dimension (outer diameter, bolt circle diameter) of an 6" flange but the hole of a 4" flange. This allows it to mate to an 6" pipe via flanged connection but connect a 4" pipe instead.
Pipe Flange Faces
Flange face provides a mean to mate the flange with sealing element, usually a gasket. Even though there are many face types, most common flange face types are following;
- Raised Face
- Flat Face
- Lap Joint
- Ring Joint
- Tongue and Grove
There are two type of flange face finishes for Raised Face and Flat Face Flanges;
- Smooth finish
- Serrated finish (serrated concentric grooves, serrated spiral grooves)
Both serrated finishes have grooves 1/16" deep with 24 to 60 groves per inch.
Raised Face
The back end of raised face flange has a lip that is 1/16" high for pressure classes 150#, 300# and 600#. For flange 900# or higher, the lip is 1/4" thick. Picture above shows a raised face flange.
Flat Face
The back end of a flat face flange, is flat. People sometime confuse it with lap joint flange, however the flat face flange does not have round edges on the bore. Picture above is an example of a flat face flange. compared it to picture from raised flange flange to observe the difference. Flat face is commonly used on cast iron flanges and as mating flanges to pumps and valves in low pressure application.
Ring Joint
A ring joint face design has a grooved slot in which a metal ring gasket is inserted to creating a seal with mating flange. The metal ring is available in oval or octagonal shape. Most common material for ring joint gasket is 316 stainless steel which makes it ideal for corrosive applications. The picture above illustrates the ring type gaskets and the ring joint grove finish on the flange.
Lap Joint Face
Lap joint face is used on lap joint flange. It looks similar to flat face flange but has a groove in the bore for mating stub end.
Tongue and Groove
Tongue and groove face has a small contact area for the sealing element providing good gasket compression under low bolt loading. The groove slot acts like an oring groove and provide a good containment means for the gasket. This is ideal under high pressure application. The picture above illustrates the tongue and groove face flange.
Flange Marking
Flange markings are governed by ANSI ASME codes. Flange marking includes;
- Name of manufacturer
- Nominal pipe size
- Pressure Class of flange
- Material designation
- Heat Number
Flange Bolts
Picture above shows the flange stud length calculation. Trupply sells flange bolt packs here.
Flange Dimensions
The link below provides flange dimensions for 150#, 300# and 600# flanges.
Pipe Flange Dimension Table
Pipe Chart
Scroll below for Industry Standard, Series A, Series B and AWWA Flange Dimensions.
Pressure and Temperature Rating of Flange
Table here shows pressure and temperature rating of A105 flange.
Pipe Flange Material
Carbon Steel Flange A105
Description
This standard cover forged carbon steel piping components for ambient- and higher-temperature service in pressure systems. Flanges are ordered either to dimensions specified by the purchaser or to dimensional specifications such as ASME 16.5 and API 6A. Forgings made to ASTM A105 are normally limited to maximum weight of 10,000 lbs. .
Specifications
ASTM: A105
ASME: SA105, B16.5
NACE: MRO175
MSS: SP 44
Chemical Composition%
C
Mn
P
S
Si
Cu
Ni
Cr
Mo
V
0.35
0.60-1.05
0.035
0.04
0.10-0.35
0.4
0.4
0.3
0.12
0.08
max
–
max
max
–
max (1)
max (1)
max (1-2)
max (1-2)
max
- The sum of Copper, Nickel, Niobium, Molybdenum and Vanadium shall not exceed 1.00%.
- The sum of Niobium and Molybdenum shall not exceed 0.32%.
Note: For each reduction of 0.01% below the specified carbon maximum (0.35%), an increase of 0.06% Manganese above the specified maximum (1.05%) will be permitted up to a maximum of 1.35%.
Tensile Requirements
Tensile Strength: (KSI) = 70
Yield Strength: (KSI) = 36
(KSI converts to MPA {Megapascals} by multiplying by 6.895)
Typical Application
- Chemical and allied industries
- Tanks
- Valves
- Pressure vessels and pipes for various processes
Stainless Steel Flange - 316/316L (UNS S/S)
Description
Type 316 is a molybdenum steel processing improved resistance to pitting by solutions containing chlorides and other halides. In addition, it provide excellent tensile, creep and stress-rupture strengths at elevated temperatures. Type 316 is available in low carbon (316L) and high carbon (316H) alloys.
Specifications
ASTM: A312, A376, A358, A269, A249, A403, A182, A351, A479, A276
ASME: SA312, SA376, SA358, SA269, SA249, SA182, SA276, SA403, SA479, SA351
Chemical Composition%
C
Cr
Mn
Mo
Ni
P
S
Si
MAX
–
MAX
–
Max
MAX
MAX
0.035
16.0- 18.0
2.00
2.0-3.0
10.0-14.0
0.045
0.030
1.00
Tensile Requirements
Tensile Strength: (KSI) = 70
Yield Strength: (KSI) = 25
(KSI converts to MPA {Megapascals} by multiplying by 6.895)
Typical Application
- Nuclear, chemical processing, rubber, plastics pulp/paper, Pharmaceutical and textile industries
- Heat exchangers, condensers and evaporators
Stainless Steel Flange - 304/304L (UNS S/S)
Description
304 stainless is a low-carbon (0.08% max) version of the basic 18-8, also known as 302. Type 302 has 18% chromium and 8% nickel. Type 304 has a slightly lower strength than 302 due to its lower carbon content. Type 304 is used in welding applications, because the low carbon permits some exposure in the carbide precipitation range of 800° F -° F without the need for post-annealing operations. However the severity of the corrosive environments may necessitate annealing after welding or the use of 304L. Type 304L has a carbon content of 0.03% or less.
Specifications
ASTM: A312, A376, A358, A269, A249, A403, A182, A351
ASME: SA312, SA376, SA358, SA269, SA249, SA403, SA182, SA351
Chemical Composition%
C
Cr
Mn
Ni
P
S
Si
MAX
–
MAX
–
MAX
MAX
MAX
0.035
18.0- 20.0
2.00
8.0-13.0
0.045
0.030
1.00
Tensile Requirements
Tensile Strength: (KSI) = 70
Yield Strength: (KSI) = 25
(KSI converts to MPA {Megapascals} by multiplying by 6.895)
Typical Application
- Sanitary systems
- Dairy and food processing
- Heat exchangers, evaporators
- Feed water heaters
What is the difference between Class 150, Class 300 & Class 600 flange?
Video below shows the difference between different classes of a flange using slip on flange as an example. Same principle applies to weld neck flange, blind flange or any other flange manufactured as per ASME B16.5 standard.
*see video transcript at the end of page
We get this question a lot from customers who are new to piping industry. Steel pipe flanges are classified as per ASME B16.5 standard. The pressure rating of flange ranges from 150# to #. The term "lb", "class" and "#" are used interchangeably to designate the pressure rating of the flange. The fact is that 150 lb has no relation to 150 psi and so does the 300 or 600 lb does not correlate to 300 or 600 psi pressure rating. Pressure rating of the flange depends on the material (A105, stainless, nickel alloy etc.), the heat treat condition and pressure "class". Here we will use the term "class" to NOT confuse it with pressure "rating". So what is class 150 flange or ASME B16.5 class 150 flange, as the question raised by many customers.
First lets clarify the pressure rating of steel pipe flange. The table below shows the pressure and temperature rating of A105 carbon steel flange.
As you can see the pressure decreases with increasing temperature and has no real correlation with pressure "class".
If you have any question about ANSI Flange, ASME Flange, Flange Standards or Pressure Classification, us at .
Industry Specification for Pipe Flange
Before we dive in to the different types of flange, it is important to understand the industry specification it conforms to. So what is ANSI Flange, AWWA Flange and ASME Flange? What is the difference between ANSI Flange and ASME Flange? What is the difference between Series A and Series B Flange. We will answer all these questions.
There are four types of industry standards covering different flange types;
- ANSI Flange, also called ASME B16.5 Flange
- ASME Flange, also called ASME B16.47 Flange (Series A and Series B)
- Industry Standard Flange (ASME B16.1 Flange)
- AWWA Flange
ANSI 16.5 / ASME B16.5 Flange Specification
ASME B16.5 pipe flange and flanged fittings cover sizes from 1/2" nominal to 24" nominal. The standard covers pressure, temperature, material, tolerance, dimension, testing and marking of flange. The pressure classed included in ASME B16.5 are 150#, 300#, 600#, 900# and # for sizes up to 10" nominal and # for sizes 12" through 24".
ASME B16.5 standard is limited to flanges made from cast or forged material.
https://www.asme.org/products/codes-standards/b165--pipe-flanges-flanged-fittings-nps-12
ASME B16.47 Series A and Series B Flange Specification
ASME B16.47 covers large diameter steel flanges from 26" nominal to 60" nominal pipe sizes. There are two types of B16.47 flanes, Series A and Series B. Both have slightly different dimensions such as thickness, bolt circle diameter and number of bolt holes. Pressure class covered by B16.47 is Class 75, 150, 300, 400, 600 and 900#. Standard covers flanges made of cast, forged or plate material (for blind flange only).
What is the difference between ASME B16.47 Series A and Series B (API605) flanges?
ASME B16.5 standard covers Steel Pipe Flanges and Flanged Fittings from NPS 1/2 through NPS 24 Metric/Inch in pressure class 150 to class . It covers pressure-temperature ratings, materials, dimensions, tolerances, marking, testing, and methods of designating openings for pipe flanges and flanged fittings. Two very important flanges such as weld neck flange and blind flanges are very commonly used in piping systems. The term "B16.5" or "B16 5" is used interchangeability and refers to same standard. However, the standard ASME B16 5 (ANSI B16 5) only covers size up to 24 inches. For bigger sizes, ASME B16.47 standard covers pressure-temperature ratings, materials, dimensions, tolerances, marking, and testing for pipe flanges in sizes NPS 26 through NPS 60 and in ratings Classes 75, 150, 300, 400, 600, and 900.
Standard ASME B16.5 weldneck flanges can be bought online at Trupply (see link above)
Standard ASME B16.5 blind flanges can be bought online at Trupply (see link above)
However, the standard ASME B16.47 is further divided into ASME B16.47 series A and ASME B16.47 series B flange for Blind flange and Weldneck flange. Series B flange was also formerly known as API 605 flange. Term B16.47 or B 16 47 or ANSI B 16 47 are all used interchangeabily and refers to the same standard.
The ASME B16.47 standard incorporate MSS SP-44: Steel Pipe Flanges and API 605: Large Diameter Flanges for Carbon Steel. Hence MSS SP44 flanges are equivalent to Series A flange where as API 605 flanges are equivalent to Series B flange. Materials covered in this standard are as that in ASME / ANSI B16.5 except for nickel alloys. They also share the same pressure temperature rating as B16.5 flanges.
So what is the difference between ASME B16.47 Series A and Series B (API605) flanges?
ASME B16 47 Series A flanges are much thicker, heavier and stronger than Series B flanges for the same pressure ans size. Series A flange can withstand more external loading than Series B flange. ASME B16.47 Series B flanges need smaller fasteners, in larger quantity, than Series A flanges. They also have a smaller bolt circle diameter than that of Series A flanges. The smaller bolt circle diameter results in less flange movement after installation. Both Series A and Series B standards define weld neck flanges and blind flanges in raised face type (RF) but only Series A defines ring type joint (RTJ) flanges from Class 300 through Class 900 within this standard. Price wise, ASME B16.47 Series A flanges are more expensive than ASME B16 47 Series B flanges.
Related links:Questions You Should Know about Ball Screw Gate Valve
If you want to learn more, please visit our website Flange Type ANSI Globe Valve.
Most piping users or designers may choose Series A flanges for the new pipeline or equipment. But if you are doing some refurbishment, replacement job or non-critical piping design, Series B flanges are more popular.
See documents below for comparison of flange sizes in two main standards (B16.5 and B16.47)
Flange Dimensions as per ASME B 16 5 standard for 150# Welding Neck Flange, Blind Flange, Slipon, Socketweld & Lapjoint flange is here
Flange Dimensions as per ASME B16 47 series A standard for 150# weldneck and blind flange is here
Flange Dimensions as per ASME B 16.47 series B standard for 150# weld neck and blind flange is here
Conclusions: Standard weld neck, slip on, blind etc. flanges are covered by standard B16.5 for sizes up to 24" nominal pipe. Sizes 26" and bigger are covered by B16.47 series A or series B for weldneck and blind flanges. Series A flange is heavier, thicker and cost more whereas series B flange has more bolt holes and is lighter cheaper than series A. API605 flange and series B flanges are same thing.
Industry Standard Flange (ASME B16.1 Flange)
No national standard or governing body controls the Industry Standard Flange. The dimension and material of Industry Standard Flange has been adopted after years of "common" industry practice. It is important to note that size and material of industry standard flange are covered by standard ASME B16.1 whic his a standard for Class 25, 125 and 250 Cast Iron Pipe Flange and Flanged Fittings. Pressure rating of industry flange matches the AWWA table 4 class E standard. In sizes smaller than 24", Industry Standard Flange also matches B16.5 flanges.
AWWA Flange
This standard covers slip-on and blind flanges for waterworks service in sizes 4" through 144" nominal (100mm through mm).
AWWA Website
Difference between ANSI and AWWA flange
We have already covered that ANSI flange means ASME B16.5 flange. ANSI and AWWA standard for flanges differ in several ways. The AWWA standard is intended for potable water use. Where as ANSI/ASME standard is aimed at industrial application. AWWA flange rating are applicable only at atmospheric temperature whereas ANSI rating covers from -20°F to °F.
The two standards also differ in the scope of application. ANSI standard includes information for welding auxiliar connections while AWWA does not cover the installations. The AWWA standard only covers hub-type, ring, blind and threaded flange whereas ANSI standard has more types such as weld neck, lap joint, socket weld flange etc.
Standards covering AWWA and ANSI flanges are;
- ANSI/AWWA C115/A21.15-99: “American National Standard for Flanged Ductile-Iron Pipe with Ductile-Iron or Gray-Iron Threaded Flanges”
- ANSI/AWWA C207-94: “AWWA Standard for Steel Pipe Flanges for Waterworks Service-Sizes 4 In. Through 144 In.”
- ANSI / ASME B16.5-: “Pipe Flanges and Flanged Fittings”.
Dimension Table for B16.47, Industry Standard and AWWA Flange
Pipe Flange Gaskets
Steel pipe flange gaskets are used to create seal between two flange faces. The flange face acts at the seal seat and the flange gasket compresses between two flanges, with the bolt compression, to fill all irregularities in the flange face and create a seal. The gasket is selected based on the operating condition such as pressure, temperature and chemical exposure. Gaskets are available in following three types;
- Full Face Gasket: covers the full face of the flange. Generally used on flat face flanges
- Flat ring Gasket: covers only the sealing surface or the raised face of the flange.
- Metallic Ring Gakset: designed to be fitted in RTJ Flanges.
Flange Manufacturers and Country of Origin
Unapproved Import
Trupply carries wide variety of flanges in all prices ranges. Our cheapest flanges are generic import, mainly from India. They are made by various manufacturers and conforms to industry standards such as B16.5, B16.47 etc. Most of these manufacturers are ISO certified with quality system in place. These flanges comes with Material Test Cert for traceability. Generic import makes up 40% of all flange sales in the industry.
Approved Import
Approved import consists of flange manufacturers that have been approved by various end users after auditing their quality system and manufacturing facilities. This includes manufacturers from Europe, Korea and Pacific Rim countries. Notable approved flange manufacturers consists of;
- Bebitz Germany
- Metalfar Italy
- Galperti USA / Italy
- Technoforge Italy
- Ulma Spain
Domestic Flange
Domestic flange are made by manufacturers in United States and are considered highest quality flanges. They are on approved list of almost all end users. A domestic flange is generally 40% higher in price compared to approved and unapproved flanges. Domestic manufacturers include;
- Weldbend
- Kerkau
- National Flange
- Boltex
- Maass Flange
- Core Pipe
- Coastal Flange
- Federal Flange
- Precision Flange
- Buffalo Flange
- Texas Flange
Anti Dumping Law Suit by American Flange Manufacturers
Update Mar : Boltex and Weldbend brought a law suit on India, Italy and Spain for unfair trade practices for flange imports. As of Mar , the preliminary judgement was in their favor. More details are in the press release here.
*Video transcript for difference between 150, 300 & 600 # flange
Today we’ll talk about a slip on flange and different pressure ratings of a flange, we’ll use a slip on flange as an example. This is a 2 inch raised face slip on flange, and you can see it goes on a 2 inch pipe, this is a 2 inch pipe sample. It goes right here and then you weld it. When we talk about a raised face flange, we’re talking about a 1/16 lip on the back end, that you can see right here. The same flange, if it comes in a flat face, there’s no lip on the backside and you can see the difference between a raised face and a flat faced flange.
All flanges come with a marking on the side, and you can read right here, the size of the flange, the pressure rating, what specification it conforms to, and the country of origin. The difference between 150 pound and 300 pound and a 600 pound flange is mainly the outer diameter, the number of bolts, and the bolt circle. This is a 300 pound flange, raised face slip on. You can see it goes on a 2 inch pipe, because it’s a 2 inch flange, but this has more bolts, you can see right here. The bolt size stays the same for this 2 inch flange, it’s the 5/8 bolt size, but the number of bolts are higher, it went from 4 to 8 bolts.
Same thing, if you jump from 300 to 600 pound flange, again, this is for a 2 inch, you can see right here. This portion stays the same. This outer diameter is slightly bigger, this bolt circle is slightly bigger, it’s a thicker flange, you can see right here if you compare it with this one, 300 pound, but if you compare it with 150 pound, you can see the 600 pound is much thicker. Also know the difference that for 150 pound and 300 pound, the raised face is 1/16, but when you go up to 600 pound, the raised face is about a quarter inch, it’s much thicker on the back end.
In summary, the main difference between 150 pound, 300 pound, and a 600 pound flange is the number of bolt changes, the outer diameter changes, the bold circle diameter changes, and the flange gets thicker. Thank you.
*Video transcript for flange types
Today we’ll talk about different flanges such weld neck flange, slip on flange and blind flange etc. These are all steel pipe flanges. This is a slip on flange and this is a 2 inch flange, 150 pound. All flanges that we are showing you today for the purpose of this video are 150 pound flanges. 2 inch flange, this is a 2 inch pipe sample, and you see the slip on flange is the easiest one, you just slide it on and then you weld it. This is a raised face flange, and the raised face flange, on the backside of the flange, right here, you can see that has a lip, a 1/16 inch lip. This is also a slip on flange, but this is a flat face, and we are showing you as an example that this does not have a raised face, this is a flat faced flange slip on flange.
This is a 2 inch flange, but this is a threaded pipe flange. You can see the pipe threads here. If you have a 2 inch pipe and you have a thread on it, then you simply thread it in. That’s the only difference between a slip on or a threaded flange. Again, this is also a raised face, so it has a 1/16 lip on the backside. A 150 pound, 2 inch, threaded flange.
This is a socket weld flange. 2 inch, raised face, 150 pound socket weld flange. Remember, all flanges have a stamping here that shows the size, the pressure rating, the country of origin, the specification, the material. A socket weld flange, if you can see right here, has a little socket. The pipe goes in here and it fits in the socket and then you can weld it. You can see from the backside, this is a standard schedule pipe, this is a standard bore socket weld flange, and it’s very flush from the backside.
On the socket weld flange, you have to specify the pipe schedule. The pipe schedule, this is a 2 inch nominal pipe, and this is a standard schedule pipe, and this is a standard schedule socket weld flange. The pipe schedule and the bore of the socket weld flange has to match so that there is no raised face, there is no protrusion on the backside. The difference between a socket weld flange that has a bore of schedule 40 or schedule 80 is that this inner bore will change so it matches the bore of the pipe. That’s what you’re trying to do.
Remember, on a socket weld flange, other than specifying if it’s a 150 pound or 300 pound, you also have to mention if it is for a schedule 40, schedule 80, schedule 120, schedule 160, what is the schedule of the pipe where you’re trying to use this socket weld flange.
This is a weld neck flange, this is a very popular flange, a lot of people use it. Again, as the name says, it has a welding neck right here. 150 pound flange, it has four bolts, again, raised face, it has a little lip on the backside, the stamping on the side. The way the weld neck flange is used is you take a pipe, again, this is a 2 inch pipe, and you have to have a bevel. This does not have a bevel, but if you are installing, you’ll have a bevel, and then you just butt it up right like this and then you make a weld. That’s how it is installed and it’s called a weldneck flange, this is a welding neck of the flange.
On the weldneck also, you have to specify the bore, so if you specify the schedule, whether it’s for schedule 40, schedule 80 and so on, that will determine the size of the bore here. Again, this is also, that once you weld it, you don’t want your pipe to be thicker than the flange; that will not be good for the flow. Once you specify the right schedule of the flange that matches the schedule of the pipe, if you look from the inside, it will be almost flush. You won’t be able to see any edge sticking out. A weld neck pipe flange.
This is a lap joint flange. The difference between a lap joint flange and a slip on flange, I want to show you a slip on flange, which looks very similar. From the outside, it almost looks like the same. But you look on the backside, it has a little radius and a little end right here. Some people confuse it that this is a flat faced flange. It is not. If you look at the difference, if you just look at the backside, you will see that this is different because it has a little radius. I’ll show you right now why it has a little radius, that lap joint flange.
For example, I have the same flange in stainless steel, this is a stainless steel 304 flange. Whenever you’re using a lap joint flange, you use a stub end. The radius is for the stub end, so you do like this and that’s why it’s called a lap joint flange. You need to have a stub end and that is the purpose of that little radius right there.
This is a blind flange, and as the name says, there is no bore in it, just a blind flange. Again, 2 inch, 150 pound, blind flange, no bore in it. This is a 2 inch one. Again, it’s hard to see how the 2 inch fits on it, but the outer diameter matches what a 2 inch flange is.
This is another example of a stainless steel flange. We carry both carbon steel, stainless steel, nickel alloys flanges and this is a 304 flange; it’s also available in 316. This is A105 forged material also available in A105 normalized, you just have to specify what flange you want. Thank you.
A Dive in to Special Flange Materials
We have talked about common flange types such as A105 flange, 316 and 304 stainless steel flanges above. These flanges make up for 80% of the flange demand. There are, however, special applications in petrochemical and refining industry where a more robust material chemistry is required due to corrosion, low temperature or high pressure. Below we will discuss special flange materials that are used in B16.5 and B16.47 flanges.
Low Temperature (Low Temp) Carbon Steel Flanges
A350 LF1, LF2 and LF3 are low temp carbon steel flanges, commonly available in the market.
They are suitable for use down to –20ºF for LF1 flange, –50ºF for an LF2 flange and -150ºF for an LF3 flange.
The most common low temperature flange is A350 LF2 flange. LF2 is very similar to A105 flange but is tested to charpy V-Notch test at -50F for toughness.
350 LF2 is a carbon steel fitting material, very similar to A105, that is used in general industrial applications and can withstand continuous service down to -46F. This material is supplied in a normalized condition and then Charpy V-Notch tested at -50F.
Most often the term used for "low temp flange" means A350 LF2 flange, unless otherwise specified.
High Yield Carbon Steel Flange
ASTM specification A694 covers the carbon and alloy steel forging for flanges, fittings and other high pressure transmission applications. This spec covers material used in high pressure wellheads, pressure piping and equipment manifolds.
High yield A694 flanges are available in F42, F46, F48, F50, F52, F56, F60, F65, F70. The last two digits implies the yield strength in Ksi. For example an F50 flange will have a yield strength of 50 ksi compared to 36 ksi yield of a regular A105 flange. The high yield strength is critical in high pressure and high temperature applications.
Chrome Moly Alloy Flange (Chrome Flange)
A182 / SA182 specification covers forged low alloy and stainless steel flanges, valves and fittings.
Chrom moly is an abbreviation of Chromium Molybdenum Steel. It is has high tensile strength and malleability, along with good weldability. Chrome flanges are less corrosion resistant that regular stainless steel flange but offer higher tensile strength and weight to strength ratio.
Important differences between DN and ANSI flanges - kiasanaat
Flanges are an important component in piping systems that are used to connect pipes, valves, pumps and other equipment. When choosing a flange, two main standards should be considered: DN (nominal dimension) and ANSI (American National Standards Institute).
While both have commonalities, there are some key differences to understand when choosing between DN vs. ANSI flanges.
This article compares DN and ANSI flanges in detail to help you make the right choice.
Flanges provide a method of connecting pipes and conveying fluids or gases with bolts and nuts with gaskets between them to seal the connection.
They are used in many applications from the oil and gas industry to food and beverage processing, power plants, and more.
There are two main international standards for flange dimensions and ratings:
DN/ISO) – dimensional name (European standard)
ANSI – American National Standards Institute (American Standard)
While both follow the same design principle, there are differences in dimensions, pressure ratings, finishes, and screw patterns that make them interchangeable.
Familiarity with DN and ANSI flanges will ensure you choose the right flanges for your piping system.
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What Does ANSI Mean?
ANSI stands for the American National Standards Institute. It’s a private, non-profit organization that oversees the development of standards for products, services, processes, and systems in the U.S.
When we talk about an ANSI flange, we’re referring to a flange that meets specific ANSI standards for dimensions, pressure ratings, materials, and other technical criteria. These standards ensure consistency, compatibility, and safety across a wide range of piping systems.
What Is a Flange Anyway?
A flange is a mechanical component used to connect pipes, valves, pumps, and other equipment. It usually involves a flat or rounded rim that bolts onto another flange or fitting, creating a tight, leak-proof seal. Flanges are commonly used in pipelines to allow for easy inspection, cleaning, or modification of the system.
Key Features of ANSI Flanges
Here’s what makes ANSI flanges distinct:
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Standardized Dimensions: ANSI flanges follow standardized sizes, which means a 4-inch ANSI flange from one manufacturer will match a 4-inch ANSI flange from another. This interchangeability is essential for large-scale projects.
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Pressure Classes: They come in various pressure classes (like 150, 300, 600, etc.), which indicate the maximum pressure the flange can handle. The higher the number, the stronger the flange.
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Materials: ANSI flanges can be made from stainless steel, carbon steel, cast iron, aluminum, or even plastic—depending on the application and the type of fluid being transported.
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Face Types: They come in several face types, including raised face (RF), flat face (FF), and ring-type joint (RTJ). Each type serves different sealing purposes.
Understanding the Difference Between DN and ANSI Flanges
In the world of industrial piping systems, flanges serve as a crucial interface to connect pipes, valves, pumps, and other essential components. They provide not only mechanical support but also a tight seal for transporting fluids and gases safely. Among the various flange standards globally, two commonly used systems dominate: DN (Diamètre Nominal) and ANSI (American National Standards Institute). While these standards may seem similar at first glance, they are fundamentally different in several critical ways.
This guide is designed to provide you with clear, technical insight into the distinctions between DN vs. ANSI flanges, helping you choose the right type for your system—whether you’re designing a refinery pipeline or upgrading your facility’s processing line.
What Are ANSI Flanges?
ANSI flanges adhere to standards defined by the American National Standards Institute, a highly respected non-profit organization in the United States. ANSI oversees and regulates specifications for countless industries, including manufacturing and engineering. Flanges that meet ANSI standards are designed with imperial measurements, using inches to define sizes and pressure ratings.
Key Attributes of ANSI Flanges:
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Standardized Dimensions: A major strength of ANSI flanges is their dimensional uniformity. For instance, a 6″ Class 150 ANSI flange will have consistent dimensions no matter who manufactures it.
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Pressure Ratings: ANSI flanges are categorized by pressure classes—Class 150, 300, 600, etc.—which correlate with the maximum pressure they can handle at a given temperature.
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Material Range: These flanges are made from a broad range of materials including A105 (carbon steel), F316L (stainless steel), and even plastic, depending on the application.
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Face Types: Common face configurations include Raised Face (RF), Flat Face (FF), and Ring Type Joint (RTJ), each suitable for specific sealing and pressure requirements.
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Common Types: These include weld neck, slip-on, blind, socket weld, threaded, and lap joint flanges, tailored for various pressure, temperature, and maintenance demands.
What Are DN Flanges?
DN stands for Diamètre Nominal, a term originating from European standards. Unlike ANSI, DN flanges follow ISO/EN norms and are specified using metric units—primarily millimeters. The most relevant standard for DN flanges today is EN -1, which has largely replaced older DIN standards across Europe and many international markets.
Noteworthy Features of DN Flanges:
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Metric-Based Sizing: Sizes like DN 50, DN 100, and DN 200 correlate approximately to the inner diameter of the corresponding pipe in millimeters.
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PN Ratings: DN flanges are classified by PN (Pressure Nominal) ratings—PN10, PN16, PN25, etc.—which denote the pressure capacity in bar.
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Material Specifications: Common materials include P250GH (carbon steel), 1. (stainless steel), and other ISO-based alloys. These materials are standardized under European norms.
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Flange Faces: EN -1 allows for Type B1 and Type B2 facings—roughly analogous to ANSI’s RF and FF options.
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Application Scope: DN flanges are prevalent across Europe, Asia, the Middle East, and globally in any system that adopts ISO-based designs.
Key Differences Between DN and ANSI Flanges
To understand the critical distinction between these flange systems, we must compare specific parameters:
An example: DN 100 (approx. 4-inch bore) ≠ ANSI 4″ Class 150, because while they may serve similar roles, their bolt circle diameters, pressure limits, and materials vary.
Why Interchangeability Isn’t Feasible
A common mistake among engineers and procurement professionals is to assume DN and ANSI flanges can be swapped or welded together. Unfortunately, their bolt hole arrangements, thickness, and pressure capacities are misaligned. Attempting to match them may result in:
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Gasket failure
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Uneven load distribution
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Leaks and corrosion
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Pipe misalignment
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Costly shutdowns or safety hazards
For example, a DN 150 PN16 flange and a 6” Class 150 ANSI flange may appear similar in size, but their screw circle diameters, hole spacing, and material compatibility prevent a secure, leak-proof connection.
Which Flange Standard Should You Use?
Your decision depends on geographic location, regulatory standards, and the type of system you’re installing or maintaining.
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Use DN flanges if you’re working in regions governed by EN/ISO standards—such as the EU, Middle East, or Asia.
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Use ANSI flanges in North America or where ASME B16.5 or B16.47 are required.
Consistency is key. Mixing standards in a system introduces compatibility issues and undermines safety and performance.
Final Thoughts
Understanding the distinctions between DN and ANSI flange standards is essential for engineers, designers, and procurement teams involved in industrial piping systems. While both serve the same functional purpose, their technical specifications, dimensional standards, pressure ratings, and material classifications differ significantly. Choosing the wrong type can lead to significant risks—including equipment failure, leaks, and expensive rework.
By aligning your selection with the appropriate regional standard and ensuring compatibility throughout your system, you’ll maximize system reliability, safety, and efficiency—a principle at the heart of sound engineering practice.
Common Types of ANSI Flanges
Here’s a quick breakdown of the most common ANSI flange types:
Key differences between DN and ANSI flanges
When evaluating DN versus ANSI flanges, the following factors should be compared:
Dimensions
DN flanges are based on the nominal pipe size with an increase in joint diameter.
ANSI flanges have standard dimensions in inches that are not directly related to pipe size.
This means that a DN 100 flange aligns with a 100mm pipe, while a 4″ ANSI flange has an approximately 4.5″ bore.
DN flanges use standards while ANSI uses country units.
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Pressure rating
DN flanges use the PN rating (maximum pressure in BAR at a given temperature).
ANSI flanges use class ratings (maximum psi pressure based on material strength).
For example, flange DN150 = PN16 ANSI flange “6 150# in pressure control capability
Flange appearance
DN flanges use form B1 or B2 covers.
ANSI flanges use raised face (RF) or flat face (FF) facings.
B1 is similar to RF, while B2 is comparable to FF.
The cover must match for proper sealing.
Screw circles
DN screw holes are placed based on the nominal diameter.
ANSI bolt circles are based on flange class ratings.
The bolt holes do not align between the two styles.
material
DN flanges use metric based materials – P250GH, 1. etc.
ANSI uses US/Imperial grades – A105, A182, F316L, etc.
The material must be equal to the required temperature and pressure.
As you can see, DN vs. ANSI flanges have many differences that make them not interchangeable.
Mixing the two often leads to leaks, damage, and other problems.
To compare DN versus ANSI standard flange sizes, check out the table below:
DN Flange Nominal Pipe Size ANSI Flange
DN15 15 mm 1⁄2″
DN20 20 mm 3⁄4″
DN25 25 mm 1”
DN32 32 mm 1⁄4”1
DN40 40 mm 1⁄2″1
DN50 50 mm 2″
DN65 65 mm 1⁄2”2
DN80 80 mm 3″
DN100 100 mm 4”
DN125 125 mm 5”
DN150 150 mm 6”
DN200 200 mm 8”
DN250 250 mm 10″
DN300 300 mm 12″
DN350 350 mm 14″
DN400 400 mm 16″
It covers the most common DN vs. ANSI flanges up to 16″ in size. This only provides a rough comparison
Exact dimensions may vary. Verify specifications before replacing ANSI and DN flanges.
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DN vs. ANSI Flange FAQ
Some frequently asked questions about DN vs. ANSI flanges are:
Are DN and ANSI flanges interchangeable?
No, DN and ANSI flanges are not directly interchangeable due to differences in dimensions, ratings, finishes and materials. Attempting to mate a DN flange with an ANSI flange will result in a mismatch.
Can you use DN flange on ANSI pipe?
No, the different dimensions mean that the DN flange does not match the ANSI pipe size correctly.
They are designed as systems to match DN flanges to DN pipes and ANSI to ANSI pipes.
How to convert DN to ANSI flange size?
There is no direct conversion between DN vs. ANSI pipe sizes.
The chart above provides approximate equivalents for typical DN and ANSI nominal flange sizes. Always check actual measurements, dimensions can vary in standards.
Should I use DN or ANSI flanges?
If your piping system is located in locations with ISO standards (Europe, Middle East, Asia), DN flanges are probably required. For North America using ANSI standards, ANSI flanges will be the typical choice.
Use the same standard as the rest of your tubing for proper fit and performance.
Can you weld DN and ANSI flanges together?
You should never butt DN vs. ANSI mismatched flanges.
Different screw circles don’t line up, resulting in gaskets that don’t fit properly, leak, and cause possible pressure damage.
Result
When it comes to choosing flanges, it’s important to understand the key differences between DN and ANSI standards.
Mismatched flanges can lead to leaks, equipment damage, and costly repairs.
By comparing dimensions, pressure ratings, finishes, and materials, you can ensure you choose the right DN or ANSI flange every time.
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