How to Choose pressure transmitters manufacturers?

Over the years, pressure transducers have proved to be a convenient, accurate and reliable means of measuring fluid pressure in a wide variety of applications from HVAC/R compressors, variable speed pumps to industrial pipelines, among others. Unlike the past, there are several models of pressure sensors available with advanced heat dissipation, reduced creep and hysteresis effects, among others for use in the harshest environments with the presence of the most hostile and corrosive media. Due to the numerous options and models available, it often becomes a tough decision to select the one that rightly suits the potential applications and installation locations. Although there are no hard and fast rules to follow when selecting pressure transmitters, a few parameters can be considered to make a wise selection for your process measurement. This post, which contains two parts, is intended to give you an insight into the crucial factors to consider when selecting sensors for your applications.

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Guide to Select the Right Pressure Transmitters

Getting the right pressure transducers is of utmost importance to meet the requirements at hand. There are several factors such as long-term stability, insensitivity to vibration, flexibility and repeatability, availability of custom calibration, and energy efficiency, which must be closely evaluated before selecting a model. Rather than these, the following points must also be taken into consideration to make an informed purchase.

• Pressure Range: Those who are looking out to buy pressure transmitters must get the answers to the following questions:
  • What is the pressure range that the transducer will measure?
  • What is the maximum pressure the transducer will encounter?
  • What is the potential for over pressure in the system?
  • What is the proof pressure?
  • What is the burst pressure? 
• Durable Construction: Pressure transmitters are usually put to operation in arduous operating conditions in the presence of corrosive media and agents. To perform reliability with optimum performance in these conditions, it is important that they are constructed with durable materials that can withstand corrosion and other atmospheric uncertainties. It is always better to prefer sensors with all-weld construction and those that are IP rated.
• Media and Material Compatibility: During their service life, pressure sensors may come in contact with several kinds of media, and hence it is crucial to check the media compatibility of the selected model. Check whether the model you have chosen can withstand motor oil, brake fluid, refrigerants, hydraulic fluids, seawater, wastewater, tap water, oxygen, compressed air, and nitrogen for a long run. Also, ensure that the sensor components such as diaphragm, fittings and welds are made from materials that can withstand harsh media such as ammonia, ionized water, salt water, hydrogen, acids and jet fuel.

Factors to Consider for a Better Purchase 

Other than the three points listed above, it is advisable that you keep in mind the following points as well while looking out to buy pressure transmitters.

• Operating Environment: Pressure transmitters are installed in varied environmental conditions. However, ensure that the model you have chosen must be manufactured to withstand the factors in the application environment such as extreme temperature and humidity range. In case you need a sensor for application in extreme environmental condition, you must speak to the manufacturer about your ingress protection requirements. Similarly, shock and vibration protection must also be taken into consideration when opting transmitters for applications in locomotives or fire trucks.
• Connections: Do not ever forget to check the electrical and mechanical connections before choosing pressure transducer for your industrial applications. If the chosen model is intended for the highly corrosive environment, prefer the one with pressure fittings made from stainless steel.

You must also check for:

• Sensing technology and circuit design
• Measurement limit of the sensor
• Repeatability
• System accuracy
• Regulatory considerations
• Power consumption
• Possibility of modification or customization
• Handling and installation

As mentioned earlier, accurate pressure measurement is critical in almost all industrial automation and process environments. Choosing the right model by considering the aforementioned points, really pitched to help you to achieve the intended accurate results.

Stay away from choosing an inappropriate transmitter that might affect the equipment or increase the possibility of inaccurate reading. To make a wise selection, you may compare the models available at the supplier’s facility. You can involve in a healthy discussion with the supplier to know the best that serves your purpose.

It is always advisable to partner with trusted suppliers to procure the transmitter not only because they keep a vast inventory of varied models but also bring you only trusted brands. This post ends by letting you know about Transmitter Shop, who keeps the world’s largest inventories of ready-to-ship transmitters and accessories. The company, owing to its several years of experience, works with their customers to provide them with the right model after understanding their application requirements to the fullest.

Related Product Table of Pressure Transmitters

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Thread Specifications and Standards

Firstly, let's take a look at the common thread specifications and standards in pressure transmitters. 

Common thread specifications are divided into ordinary metric M threads and pipe threads; pipe threads can be divided into 60° and 55° according to the tooth profile angle.

· G thread has no sealing ability and is often used for connections in pipelines that do not need to be sealed, such as electrical wires and tubes. NPT thread and R thread have their own sealing ability. When M thread and G thread need to be used for sealing occasions, sealing gasket or o-ring is needed. 

The common sealing methods include end face seal and waterline seal.

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· End face seal refers to the selection of rectangular sealing ring (ED ring) or O-ring, sealing at the thread root or thread contact surface, suitable for low sealing pressure (P≤35MPa when O-ring is selected, P≤ 60MPa when ED ring is selected);

· Waterline sealing refers to the opening of a waterline groove on the front end of the thread, which is sealed with a copper gasket or a PTFE gasket and has a wide range of applications.

Materials

Secondly, for different application media, the materials of diaphragm and process connection ports also have different choices. 

Common pressure transmitter diaphragm materials include SS316L, Ti, tantalum, gold-plated, etc. Each material corresponds to the applicable medium Classification, economy

The following is a detailed classification of the applicable media for common materials:

· SS316L: SS316L is the most widely used diaphragm material. It has high economic benefits. SS316L is suitable for measuring the following media: normal temperature nitric acid, alkaline media, sulfur dioxide and hydrogen sulfide with a concentration of 10% and a concentration of ≤68%.

· Titanium alloy: strong corrosion resistance; titanium will quickly form a thin and dense titanium oxide film on the surface in the air below 550 ℃, so it is resistant to corrosion in the atmosphere, sea water, nitric acid, sulfuric acid and other oxidizing media and strong alkalis performance is better than most stainless steel, but its cost is higher than that of SS316L.

· Hastelloy C276: Suitable for phosphoric acid at room temperature and organic acids except HF acid. Hastelloy C276 is unsuitable for alkaline media and high concentrations of sulfate and nitrate. The price of Hastelloy C276 is higher than that of titanium alloy.

· Tantalum: Except hydrofluoric acid and strong alkali, other media can measure. The disadvantage is the high price.

So much for today, while if you have certain knowledge on how to choose a pressure transmitter and want to know more professional knowledge, welcome to discuss more and deeper! 

The company is the world’s best pressure transmitters manufacturers(bn,zu,pt) supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.