When to Use Perforated Metal Filter？

Much like you use a strainer in your kitchen to drain water from noodles or a filter to keep coffee grounds out of your morning cup of joe, both strainers and filters have their place in water, hydraulic, and oil filtration systems. They both do similar jobs—keeping contaminants from damaging parts downstream in the system—but serve different purposes.

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And just like you wouldn’t use a coffee filter to drain your noodles or a strainer to make your coffee, you can’t interchange a perforated strainer and a filter in military jets or submarines. Rather, the strainer and filter work as a team to ensure your filtration efficiency is at its best—allowing for maximum performance in your aerospace, defense, or marine applications.

Fluid Conditioning Products has become a leader in precision filtration by producing high-quality, all-metal filters and strainers. Alloys such as stainless steel, bronze, and nickel alloys make a far better filtration medium than legacy materials, such as plastic or fiberglass. Unlike their counterparts, metal filters don’t shed particles that cause damage downstream. For nearly 80 years, various industries have trusted us to make a custom filter or perforated basket strainer for their water, hydraulic, and oil filtration systems.

What Does a Perforated Strainer Do?

A perforated strainer works inside a water, hydraulic, or oil system. The strainer removes contaminants from the system that would otherwise damage pumps, valves, and other critical engine or application components. For example, in military jets, a strainer basket made by FCP is used to keep tools, birds, and other debris from entering the jet engine while running on the ground.

How Is a Strainer Basket Different Than a Filter?

The key difference between a perforated strainer and a filter is the size of the particles they remove. A basket strainer removes particles generally 100 microns or larger—things you can easily see. On the other hand, filters remove particles between three and 40 microns. These are particles you can’t see with the naked eye.

While their primary difference is the size of the contaminants they remove from the system, they can often be used together in a system. Strainers and filters can come in a duplex design, preventing large particles from damaging the media in the filter behind it. Your unique requirements will determine if you need a filter, a strainer, or both.

Another difference between a perforated strainer and a filter is that a strainer is designed for easy removal and cleaning. A strainer’s larger surface area makes it a breeze to clean, ensuring your water, hydraulic, or oil system stays free of large particles.

Can Fluid Conditioning Products Customize a Strainer?

Yes, FCP can customize a perforated strainer specific to your needs. Our all-metal strainers and filters are designed for some of the most extreme applications in the world. Because we make our strainers without using plastics, resins, or fibers, it does not break down or degrade in performance over time.

You can customize a metal strainer basket to the exact size and specifications you need. We’ve made strainers as small as 1/8th-inch and as large as six feet tall. We can also incorporate magnets into the strainer to capture metallic particles that would otherwise damage components within the system.

By using various metals for our strainers, such as stainless steel, copper-nickel, brass, and bronze, you can get a heavy-duty strainer that is perfect for your industry. Custom hole sizes can be defined using a perforated sheet or coarse wire mesh. We also take quality very seriously. As an AS-certified company, you can rest assured that the strainer or filter we make for you meets the highest quality assurance standards.

What Design Parameters Should I Consider for My Custom Strainer?

The key design parameters to consider are flow, pressure drop, and particle size. Strainers impact flow rates and pressure less than filters but may not capture all the contaminants a filter would remove. Some filtration environments need a strainer and a filter in duplex housing, and other circumstances may only require one or the other.

You also want to consider the size of the particles you wish to remove from the system. A strainer protects machinery from larger contaminants, while filters remove smaller particles, allowing clean fluid to pass downstream into the system.

You’ll also want to consider how frequently you can maintain the filtration system. A finer mesh strainer will need more frequent cleaning than a perforated strainer basket made from courser material.

Suppose any of this sounds confusing, or you aren’t sure about the proper parameters for your application. In that case, our filtration experts can help you make the best decisions for your industry that lead to high-performance filtration.

For the Best Metal Perforated Strainer, Contact FCP!

For those in the defense, aerospace, or marine industries, there is no room for error when it comes to the components of your machinery. Don’t choose a lower-quality strainer that isn’t up to the task of protecting your water, hydraulic, and oil filtration systems. Instead, choose an all-metal perforated strainer made by the experts at FCP.

Related links:
Advantages and Applications of Perforated Aluminum - IQS Directory
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What is Mesh Fence and Why Do We Use Them?

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A high-quality perforated basket strainer will outlast any fiberglass filtration elements and reduce the amount of downtime and maintenance required of your hydraulic, oil, or water systems. It will filter out unwanted particles, be easy to clean, and last longer than other legacy materials. Get started today by requesting a quote for your custom metal perforated strainer!

Perforated metal is commonly seen in industrial and commercial venues, and now it is making its way into residential design. Its characteristics make it ideal for both structural and decorative applications because it shields and encloses spaces while allowing for light, ventilation and visual openness.

Perforated metal is a sheet of metal with holes of a particular shape and size that has a mesh-like look when viewed from a distance. The shape, size and pattern of the holes can be standardized or custom. Standard perforation holes are typically circular and can range in size from 1 millimeter upward. However, the bigger the hole, the thicker the metal sheet needs to be.

Custom perforated sheets are also available, with holes in a variety of shapes and sizes, including squares, rectangles, diamonds, crosses and more. Custom artwork can even be created by varying the size, pattern and layout of perforations.

Related story: How to Use Industrial Mesh Around the Home

What are the advantages of perforated metal?

• Perforated metal can be used for structural and decorative applications in architecture and design, including balustrades, facades, stairs and screens, and its characteristics allow for creativity with light, sound and visual depth.
• Perforated metal can be used to regulate light and ventilation within a space. It can block or limit direct light while still allowing airflow. This can assist in reducing energy consumption.
• It can be used to enhance privacy and create a sense of enclosure without fully closing off a space, as it has a somewhat transparent effect when viewed from afar.
• Perforated metal can diffuse sound. For example, panels installed along a ceiling can be used to prevent echoes.
• It is a slip-resistant and easy-to-clean option for walkways and stair treads. It’s also durable and has a high load-bearing capacity.
• Outside, perforated metal on stairs, walkways and benches is ideal where drainage is required, as water can slip right through the holes.

Related story: See What Else is Trending in Modern Architecture

How to Use Perforated Metal

Stair balustrades

Perforated metal can be used for stair balustrades that are floor-to-ceiling, or used as a handrail.

Stair treads and risers

The strong and durable qualities of perforated metal make it a great choice for stair treads and risers, as its texture provides better resistance against slipping and it has a high load-bearing capacity for structural integrity.

This perforated metal staircase with steel mesh treads, risers and balustrade allows light and air to penetrate all spaces. It allows for both privacy and conversation and, in this case, becomes a venue for play.

Walkway

The design of this renovated house revolves around its long open-plan living space and the suspended walkway above, which links the existing structure to the new master bedroom. Perforated mesh lines the walkway, as well as the balustrade, allowing light to filter through and enabling a visual connection between the first and second floors.

Exterior screen and balustrade

Used outside, perforated steel balustrades provide both safety and privacy. Here, the screens create a sense of enclosure in an outdoor space, and they can also serve as a handrail. They also help limit views into the house.

Exterior facade

A perforated metal facade can provide visual interest, as well as shade and protection. This custom-designed screen was inspired by the floral pattern on the original carpet and fireplace tiles of the house. It envelops the box on all sides and glows at night when the lights are on.

Outdoor awning

This perforated metal screen has been laser cut in a custom design and functions as an outdoor awning that reduces the effects of sun and rain on the exterior of the home. The greater the depth of the screen, the more protection it will provide. Plus, check out the great shadow it makes on the wall behind.

Decorative details

Perforated metal can also be used for smaller design details such as this pendant, which adds an industrial quality to the wood and glass interior.

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