Detailed project report on aluminium coil coating for
Detailed project report on aluminium coil coating for
ALUMINIUM COIL COATING FOR ACP AND ROOFING INDUSTRY
LITONG Product Page
[EIRI/EDPR/] J.C.: XL
INTRODUCTION
Aluminum is a silvery white crystalline solid tensile strength (Annealed)- psi, cold rolled psi and form Frotective coating of aluminum oxide approximately 50 angstrong thick Which make it highly resistance to ordinary corrosion.
The advantages of aluminum coil (coated) such as light weight strength corrosion resistance durability easy in fabrication attractive apparance and easy maintenance make it a popular material for use in modern building.
Aluminum required for use in building construction as coated is available from large scale manufacture such as hindalco, balco, jindal etc as extruded section such a coil and in various shape and size for specific use.
Coated aluminum coil have good appearance and finish and the maintenance expense are almost negligible.
COST ESTIMATION
Plant Capacity 60 MT/Day
Land & Building ( sq.mt.) Rs. 7.15 Cr
Plant & Machinery Rs. 6.94 Cr
Working Capital for 3 Months Rs. 111.20 Cr
Total Capital Investment Rs. 125.66 Cr
Rate of Return 20%
Break Even Point 45%
CONTENTS
INTRODUCTION
B.I.S SPECIFICATIONS
PROPERTIES
USES AND APPLICATION
MARKET SURVEY
THE INDUSTRY AND THE COIL COATING MARKET IN INDIA
STATE OF THE ART SCENE (INTERNATIONAL
STATUS OF THE INDIAN INDUSTRY
TECHNOLOGY ABSORPTION AND GAPS
RAW MATERIALS
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESS
PLANT LAYOUT
SUPPLIERS OF PVDC
SUPPLIERS OF ALUMINIUM COATED COILS
SUPPLIERS OF ALUMINIUM COILS
SUPPLIERS OF ALUMINIUM COATING LINE
SUPPLIERS OF PICKLING CHEMICALS
SUPPLIERS OF SPRAY DRYERS
SUPPLIERS OF OVEN
SUPPLIER OF ETP PLANT
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF DG SETS
SUPPLIERS OF ELECTRICAL TRANSFORMERS
SUPPLIERS OF WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF MACHINE SHOP TOOLS
SUPPLIERS OF JIGS AND FIXTURES
SUPPLIERS OF TESTING EQUIPMENT
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF DECOILERS
SUPPLIERS OF COOLING MACHINES
SUPPLIERS OF DEGREASING EQUIPMENT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
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04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
What is the Difference Between Aluminum Coil and Aluminum Plate?
The difference between aluminum plate and aluminum strip is easy to understood, one is plate and the other is coil.
The surface of cold-rolled aluminum sheet is not as good as that of hot-rolled aluminum sheet. Hot-rolled aluminum sheet is suitable for oxidation.
What is aluminum coil strip?
Aluminum coil (aluminum strip) is in the shape of a roll. Cast-rolled aluminum coils and hot-rolled aluminum coils made of pure aluminum or aluminum alloy are rolled into thin-plate aluminum coils of different thicknesses and widths by cold rolling mills. After the tension bending straightening process, the strip is longitudinally shear into aluminum coils of different widths by the slitting machine.
What is aluminum sheet plate?
Aluminum sheet (Aluminum sheet plate), is a rectangular plate. The cast cast-rolled aluminum coil is cut into cast-rolled aluminum sheets (cc), or cast aluminum slabs are rolled into rectangular sheets (DC), which are divided into non-heat-treatable aluminum sheets, heat-treatable aluminum alloy sheets, thin aluminum plate, medium-thick aluminum plate, patterned aluminum plate, etc.
Size difference between aluminum coil and aluminum plate
Common specifications of aluminum coil
Chalco can produce ultra-wide , , aluminum coils, with a width of mm and a thickness of 0.5~3mm. It is one of the few manufacturers that can produce ultra-wide aluminum coils.
Common specifications of aluminum plate
Chalco can produce ultra-wide aluminum plates, internal stress is eliminated, cutting does not deform, the thickness reaches 500mm, the thickness of the casting plate is 800mm. The manufacturer of ultra-thick aluminum plates.
Differences and similarities in the application of aluminum coil and aluminum plate
series aluminum coil and aluminum sheet application fields
The purity of pure aluminum plate can reach more than 99.00%. Because it does not contain other technical elements, the production process is relatively simple and the price is relatively cheap. It is the most commonly used series in conventional industries at present.
Aluminum Coil & Sheet Application: Aluminum plastic sheet, electronic foil, battery foil, etc. Used for processing parts that require good formability and high corrosion resistance but do not require high strength, such as food industry devices and storage containers, thin plate processing parts, deep drawing or spinning concave vessels, welding parts, heat exchangers, printed boards, nameplates, reflectors, building materials, heat exchanger components.
Aluminum Coils & Aluminum Plates Uses: Transformer belts, anti-corrosion and thermal insulation aluminum coils, radiators, charging piles, anti-corrosion thermal insulation aluminum coils. Bus bars, power battery soft connections, aluminum-plastic panels, lighting materials, etc., aircraft ventilation system parts, etc., where high corrosion resistance and formability are required, but products that do not require high strength.
series aluminum coil and aluminum sheet application fields
series aluminum alloys can be called anti-rust aluminum, represented by , , and 3A21, and the main component is manganese, with a content between 1.0-1.5%. It is a series with better anti-rust function. Routinely used in humid environments such as air conditioners, refrigerators, and undercarriages. The price is higher than the series, and it is a more commonly used alloy series.
Aluminum Coil & Sheet Application
Typical uses of ultra-wide aluminum coils: bus skins, silos, antenna pot materials, wide curtain wall panels, wide roof panels, etc.
Typical uses of hot-rolled aluminum sheets: power battery shells, automotive heat shields, fuel tanks, water tanks, automotive anti-skid plates, battery covers, automotive interiors, signs, cans, medical equipment, etc.
Application of aluminum foil coil: Aluminum foil for honeycomb core, electronic foil, honeycomb material, lunch box material, container foil, etc. Chalco Aluminum is a large-scale aluminum plate manufacturer, supplying aluminum plate, medium-thick aluminum plate, patterned aluminum plate, aluminum foil roll, or customized production on demand.
Aluminum Coil & Aluminum Plate Application: wine bottle caps, beverage bottle caps, cosmetic caps, coating coils, room partitions, aluminum substrates for color coating, lamp cap materials, shutters, bottle caps, corks, etc.
Aluminum Coil & Sheet Application: Lamp material, blinds, can material, oxide material, aluminum substrate for color coating, etc.
series aluminum coil and aluminum sheet application fields
series aluminum plates belong to the more commonly used alloy aluminum plate series, represented by , , series. The main element is magnesium element, and the magnesium content is between 3-5%. It can also be called aluminum-magnesium alloy. The main features are low density, high tensile strength and high elongation.
Aluminum Coil & Aluminum Plate Use: aluminum plate is used for ships, commonly used in H116/H321/H112 state, used for vehicles, aluminum alloy tank car body/tank body, automobile fuel tank, gas storage tank, bus skin, C82 coal truck, automobile top/bottom guards, etc.
Medium-thick Aluminum Plate/Ultra-wide Aluminum Plate Typical Uses: molds, LNG storage tanks, flange materials, GIS high-voltage switch housings, precision machining, etc.
Aluminum Coil & Aluminum Plate Application: high-end curtain wall panels, instrument panels, architectural decoration parts, building materials interior and exterior materials.
Aluminum Coil & Aluminum Sheet Use: alumina sheet, silo, automotive aluminum sheet, mold, etc.
series aluminum coil and aluminum sheet application fields
series aluminum materials, mainly containing two elements of magnesium and silicon, plates are represented by , , , etc.
Aluminum Coil & Aluminum Plate Application: mobile card slot button, bus body structural parts, automobile engine parts, automobile wheel hub, etc.
Aluminum Coil & Aluminum Plate Use: mobile card slot, mobile case, mold, automobile, precision machining, etc.
Aluminum Coil & Aluminum Plate Application: camera lens, coupler, marine accessories and hardware, electronic accessories, etc.
series aluminum coil and aluminum sheet application fields
series aluminum sheets mainly contain zinc, represented by , .
Aluminum Plate Application: The main feature is its high hardness. is an aluminum alloy with high hardness and high strength, which is often used in the manufacture of aircraft. Aerospace industry, blow molding (bottle) molds, ultrasonic plastic welding molds, golf ball heads, shoe molds, paper plastic molds, foam molding molds, dewaxing molds, templates, fixtures, mechanical equipment, mold processing.
Aluminum Plate Application: used in medium and thick plates, extrusions, free forgings and die forgings for aircraft structural parts.
series aluminum coil and aluminum sheet application fields
The series of aluminum plates are characterized by high hardness, among which the content of copper is the highest, about 3-5%, represented by , , and so on.
Aluminum Coils and Sheets are Used in: occasions requiring high strength and hardness (including high temperature). Aircraft heavy, forgings, thick plates and extruded materials, wheels and structural elements, multi-stage rocket first stage fuel tanks and spacecraft parts, truck frames and suspension system parts.
Aluminum Coil and Aluminum Sheet Uses: mainly rivets, general mechanical parts, structural and transportation structural parts, propellers and accessories.
Aluminum Coils and Sheets Uses: Aircraft structures, rivets, missile components, truck wheels, propeller components, and various other structural parts.
Different packaging methods of aluminum sheet and aluminum coil
Aluminum coils and sheets are widely used in various industries. The packaging and transportation of aluminum coil and sheet are very important.
Usually, the fumigated well-tac-toe wooden pallet is adopted, or the wooden box is packed. The exterior is fixed with steel strips, the exterior of the aluminum coil is covered with double layers of moisture-proof rain cloth, and the interior is protected from moisture-proof agents. It is packaged in a sealed package, which is suitable for long-distance transportation and sea transportation.
Packaging method of aluminum coil
Eye to sky packing of aluminium coil: the inner diameter of the aluminum coil is facing the sky, and it is placed on the fumigated wooden pallet, which saves space and saves freight costs. Aluminum processing factories are required to have an aluminum coil vertical turning machine. The width of the aluminum coil is less than mm and is suitable for eye to sky packing of aluminium coil.
Eye to wall packing of aluminium coil: the aluminum coils are placed horizontally and placed on the fumigated wooden pallet, which takes up more space for transportation and is safer for shipment. It is recommended to do eye to wall packing of aluminium coil for aluminum coils with a width exceeding mm.
Weight: 1-2 tons/pallet
Packaging method of aluminum plate
Aluminum plates are mainly packaged by fumigation on well-tac-toe wooden pallets and wooden boxes. The exterior is fixed with steel strips, the exterior of the aluminum coil is covered with double layers of moisture-proof rain cloth, and the interior is protected from moisture-proof agents. It is packaged in a sealed package and is suitable for sea transportation.
Weight: 1-2 tons/pallet
China's largest supplier of aluminum coil and aluminum sheet
Many customers may not know much about the product when they purchase aluminum sheets for the first time. They don't know whether to choose cast-rolled aluminum sheets or hot-rolled aluminum sheets, how to pack them, etc. Just tell the customer service personnel of Chalco Aluminum in detail about the needs, and we will help you arrange professional business managers to recommend products suitable for you based on your needs.
For more color coated aluminum coil supplierinformation, please contact us. We will provide professional answers.