Mechanical Presses

Stamtec’s Mechanical Presses (a.k.a. OBG, OBS, OBI, or C-frame) undergo finite element analysis prior to manufacturing to ensure proper design, superior strength and maximum resistance to deflection

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Mechanical Press Solutions

Mechanical Presses are a reliable and efficient solution for your manufacturing needs.

Stamtec’s mechanical presses are designed to deliver precision and quality with every press. While we offer a wide range of presses to meet the needs of your business, your mechanical press is also customizable, allowing you to tailor it to your specific manufacturing needs.

Contact us today to learn more about our mechanical stamping presses and how they can improve your manufacturing process.

Features and Benefits of a Stamtec Mechanical Press

Stamtec's mechanical presses are designed to provide numerous advantages over other types of presses including:

• Reliability
  Mechanical presses are known for their durability and ability to withstand heavy use, making them a reliable choice for businesses that require consistent and efficient production.
• Efficiency
  A Stamtec mechanical press can operate at high speeds and produce a large volume of parts in a short amount of time, which can help your business increase productivity and reduce production costs.
• Versatility
  Mechanical Presses at Stamtec are built with versatility in mind. Your mechanical press can be used to stamp a variety of metals including: steel, aluminum and copper. They can also be used to stamp a range of products from small electric components to large automotive parts.
• Cost Effective
  Our mechanical presses are cost-effective and require less maintenance than other types of presses. This can help your business save money on maintenance and repair costs over time, making them an ideal choice for businesses of all sizes and budgets.

How Mechanical Straight Side Presses Work

A mechanical straight side press is a type of stamping press with a rigid, straight-sided frame. Unlike gap frame presses, which have an open-front design, straight side presses offer a closed structure that improves rigidity and minimizes deflection. This design is especially advantageous in high-tonnage applications, ensuring greater accuracy and repeatability.

Additional Mechanical Press Resources

Stamtec offers a wealth of resources to support its customers including mechanical press installation examples, videos, catalogs, and other helpful materials to help customers get the most out of their Stamtec equipment. To better understand the differences between mechanical and hydraulic presses, read our comparison in this post.

Contact us today to learn more about our mechanical stamping presses and how they can improve your manufacturing process.

You might also like: Mechanical Press vs. Hydraulic Press: An In-Depth Comparison for Modern Manufacturing

Mechanical Press FAQ

What tonnage mechanical presses do you offer?
We stock tonnage range from 25 to 600 and can provide custom built presses with tonnages of up to 3,000.

What are the critical specs needed to determine the ideal mechanical press?
The specs we recommend assessing are tonnage, stroke length, die height, speed and bed and slide areas.

Can you tell me what kind of press I need for a particular application?
Yes, but you will first need to work with a qualified die builder (we can recommend a few) to determine the specs and capacities required of your press. We can then help you determine what type of press you will need based on this information.

Cost-Effective Solutions of Custom Metal Stampings

Metal stamping is a vital process in the manufacturing industry. However, like with any industrial technique, expenses can quickly grow, cutting profit margins and potentially damaging quality.

While providing custom metal stamping products, considering the manufacturing cost becomes crucial. Recognizing the importance of cost-cutting in metal stamping is about more than just increasing profits. It also guarantees efficiency, sustainability, and value to the end user.

Are you ready to discuss the details of each method? If you have just started with metal stamping, read this post for insights and subtle details that can transform your metal stamping operations.

Don’t Use Exotic Materials

Using unusual materials for custom design can dramatically raise production costs. These materials are not only expensive to purchase but may also necessitate specialist handling and processing, increasing expenses.

Using the common materials for metal stamping that are widely available has been tried and proven over time. They are dependable, easy to source, and generally less expensive than their exotic cousins.

The choice of the sheet metal stamping process directly impacts the end product’s quality, performance, and even market reception.

Contact us to discuss your requirements of Servo Press Solutions. Our experienced sales team can help you identify the options that best suit your needs.

Know the Material Market

The materials market is subject to fluctuation. Being proactive and strategic about the price range of the materials can result in significant savings.

Metal prices fluctuate on various variables, including geopolitical events and supply chain disruptions. Keeping an eye on these changes enables organizations to make good purchase decisions.

When you buy a particular material in bulk, then it would save a significant amount. Also, constantly check for price fluctuations and the discounts the branded company offers.

Tooling Efficiency

In metal stamping, tools are the unsung heroes. Using the right metal stamping tool for a certain operation ensures precision, lowers the possibility of errors, and improves overall product quality.
Regular maintenance ensures that tools run smoothly, reducing the likelihood of unexpected problems that can interrupt production. While maintenance is costly, the costs associated with tool breakdowns, replacements, or defective goods can be significantly higher.

Tool optimization is not just about lowering maintenance costs. A metal stamping tool improves production efficiency, reduces waste, and may have a longer operational life. It is a long-term dividend-paying investment.

Automate Process

The development of Industry 4.0 has pushed automation in manufacturing, providing numerous benefits, particularly in processes such as sheet metal stamping.
Automation can minimize the demand for manual labor, particularly for repeated jobs. Modern automated devices frequently use less energy, resulting in lower power bills.

While automation offers efficiency, it requires an upfront investment. Furthermore, over-automation might limit flexibility, making responding to unexpected market shifts or unique demands difficult.

Use the Correct Type of Die

Progressive and transfer dies have both advantages and downsides in terms of cost. With a limited production run, a transfer die is frequently less expensive than a progressive die.
Alternatively, a progressive stamping die design is often appropriate if you need many pieces. For instance, using a progressive die for limited production costs more. So, know the demands and use the correct die type to save money on custom metal stamping.

Relax Tolerances Where Possible

Some engineers become extremely strict in their design standards. Quality is always required to reduce defective products, but exceedingly tight tolerances will raise your tooling costs.
Understand your part and production process; what level of precision is required downstream? Relax your tolerances wherever possible and save money for the most important pieces.

The metal stamping die design should prioritize finding the correct balance between precision and cost-effectiveness, which provides peak performance without incurring needless costs.

Reduce Scrap Metal

Scrap metal refers to sheet metal bits that do not make up the final product. Scrap metal does not go to waste because it can be recycled.

Still, the scrap is less valuable than the sheet metal because it must be recycled. Any scrap metal signifies lost money. Innovative die design will reduce scrap metal and thus allow you to lower your costs significantly.

Consult with Manufacturer

Every successful metal stamping die design manufacturing process relies on the experience of experts who understand production, materials, and tools. Consulting with a manufacturing engineer can have an important effect.

Manufacturing engineers can detect bottlenecks or errors in the production process and suggest remedies. Their knowledge may guide material selection, assuring peak performance without wasting needless costs.
Collaboration with a manufacturing engineer provides a new perspective on the sheet metal stamping process, such as production workflows, material selection, and tool usage. It frequently identifies opportunities or issues that individuals completely immersed in the process may overlook.

Also Read: Progressive Stamping Die Design Tips

Final Words

Metal stamping cost savings are more than just a financial endeavor. They are capable of significantly increasing your return on investment. They provide a commitment to excellence, sustainability, and providing unmatched value.

If you are a professional stamping supplier, you should prioritize efficiency and innovation to reduce manufacturing costs while maintaining the highest levels of quality.

If you want to learn more, please visit our website Servo Press Technology.